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CCS™ Epoxy Injection
ChemCo Systems epoxy crack injection products are specifically designed for automatic metering pumping application such as our Model B epoxy injection pump (with 2:1 ratios), are all 100% solids and contain no solvents or fillers. We make and stock the industry’s widest selection of concrete crack repair adhesives with specialized materials for architectural precast panels, underwater, low and high application temperatures, underwater concrete crack repair (including swimming pool and salt and freshwater pier and piling repairs), water storage tanks and structures, dams, high structure temperatures, chemical and radiation resistance, large voids, narrow cracks, plate bonding, wooden (laminated) beams, slab delaminations and concrete structures subject to vibration during cure. For cracks where the backside cannot be sealed prior to injection (including some floor slabs), we offer a special slump pumping (very fast-set) resin or alternative non-slumping structural paste adhesives. All ChemCo structural epoxy injection adhesives exceed ASTM C 881, Type IV specifications for load bearing applications as well as AASHTO M 235.
ChemCo’s large selection of injection seal paste adhesives are used in tandem with the epoxy crack injection resins. The substrate, surface profile and appearance, application conditions, and project size and complexities are factors to consider when selecting from our wide variety of viscosities, gel times, temperature ranges, and other handling properties. Other product categories containing pastes or gels usable as surface seal products are in the CCS Bonders catagory. For large lineal footage applications, we make several seals in a 1:1 ratio available in 5-gallon pails for use with automatic metering paste (gel) pumps, including ChemCo’s Model C paste pump. StripSEAL™ is a rapid-setting peelable surface seal and is the best choice for architecturally sensitive applications to maintain an unblemished appearance (see description below). For epoxy injection specifications and concrete crack repair procedures, see the links on the lower part of the page.
CCS Grout Injection Resin Properties
Features
- Fast strength — up to 5,000 psi compressive yield in less than 5 hours,
- Vibration tolerant during cure — repairs can be made while structure is open,
- Unique concrete crack injection solutions for underwater, corrosive, large void (low exotherm) and other extreme exposures,
- O VOC concrete crack repair adhesives and seals,
- Can be used in temperatures as low as 35°F
- Can repair concrete cracks as narrow as 0.002″ (2 mils) wide
- Restores cracked concrete and structural members including beams and columns to original monolithic strength
- Stops water leakage through foundations
- Prevents corrosion of embedded reinforcing steel
- Can be used in damp, wet and underwater applications
- Compliant with LEED IEQ 4.1
Injection Basics For Concrete Crack Repair
DownloadCCS Injection Products
Standard
Features
ASTM C 881, Type IV, (AASHTO M 235). Fast strength development, cures under vibration, used in hot climates. Underwater crack injection capability.
Primary Uses
Workhorse injection resin for the repair of structural cracks and delaminations in concrete. Steel plate bonding. Vertical bolt grouting.
Standard - High Temperature Ambient Temperature
Features
ASTM C 881, Type IV, (AASHTO M 235). Fast strength, cures under vibration.
Primary Uses
Use when ambient temperatures exceed 90 F. Relatively long pot-life. Structural concrete repair. Steel plate bonding. Bolt grouting.
Low Viscosity
Features
ASTM C 881, Type IV, (AASHTO M 235). Fast strength, cures under vibration, cold weather suitable. Underwater crack injection capability.
Primary Uses
Injection resin for the repair of cracks and delaminations in concrete. Low viscosity for use with fine cracks down to 5 mils and at low application temperatures to 35F.
Slump Pumping
Features
Extremely fast set, low cost.
Primary Uses
Repair of slabs and walls where opposite side cannot be sealed. Short potlife, extremely fast cure.
High Temperature
Features
ASTM C 881, Type IV, (AASHTO M 235). Highest HDT (heat deflection temperature) epoxy injection adhesive for hot environments.
Primary Uses
Injection resin for structural concrete crack repair and steel plate bonding at high structure temperatures.
Low Exotherm
Features
Minimal heat generation, long mixed useful life, long travel applications, high chemical and radiation resistance. Underwater crack injection capability.
Primary Uses
Long potlife, low exotherm on cure for repair of honeycombed concrete, large voids and delaminations. Excellent for many void-grouting applications under tanks and equipment. Can be placed in bulk hand mixes due to low exotherm.
Low Modulus
Features
Flexible (low modulus) Epoxy Resin to Allow for Movement. ASTM C881 Type III for hard concrete to flexible substrates.
Primary Uses
Flexible injection resin for crack repair and sealing.
Underwater and Pile Jacket
Features
ASTM C 881, Type IV, (AASHTO M 235). Best underwater crack injection adhesive. Performance not matched by any other product available in the U.S.
Primary Uses
Underwater repair of concrete structures in fresh or saltwater. Pier and piling repair using steel or fiberglass jackets.
Capsule and Pressure Pot
Features
Long mixed useful life.
Primary Uses
Low viscosity, extremely long potlife for repairs using pre-mixed capsules or multi-port pressure pot injection systems.
Seal
Features
Workhorse rigid injection seal
Primary Uses
Fast set crack seal, excellent grindability, low odor. Sets up in about an hour for crack injection. Easy mix 1:1 ratio. For overnight set, use Bonder Paste, Long Work Life.
StripSEAL™
Features
Easy cleanup saves labor costs. Sets at 20°F. Won’t crack. Available in two component cartridges. No odor. Popular with architectural precast manufacturers.
Primary Uses
Fast setting, strippable seal for injection repair in 30-40 minutes. No grinding required. Flexible for use on moving cracks. Peels off like a tape. Often used on architectural precast surfaces.
SuperSeal
Features
Fastest cold weather rigid seal in dry conditions.
Primary Uses
Very fast setting seal, sets below 30°F, can inject in 45 minutes, deodorized mercaptan cure.
DucPutty
Features
Can be mixed underwater. Extremely tacky. Kevlar® toughened for mechanical or thermal shock. Won’t move after placement (non-slumping).
Primary Uses
Hand mixable putty for injection seals and underwater spall repair. Useful for active leaks and flowing water, sewer pipe repairs, pier and pile repair and underwater concrete patching.
Product Comparison Chart for Epoxy Injection Adhesives
| CCS Product Designation | Standard IR | Standard High Ambient IR | Low Viscosity IR | Slump Pumping IR | Low Exotherm IR | Low Modulus IR | Under-Water IRHigh Temp. IR | High Temp. IR |
|---|---|---|---|---|---|---|---|---|
| Features | Workhorse Resin for Structural Repair | Structural Repair at High Ambient Temperature | Low Viscosity for Tight Cracks and Low Application Temperature | Fast Initial Set for Slump Pumping and Crack Repair without Back Seal | Filling Large Voids, Grouting Low Exotherm High Rad. Resist. | Flexible Resin, Low Modulus to Allow for Movement ASTM C881 Type III | Excellent Bonding in Underwater Use. Cures below 40 Degree F | High HDT for High Service Temperature |
| Application Temp. Range, Degree F | 40-95 | 85-120 | 35-95 | 40-90 | 45-120 | 40-95 | 35-90 | 50-100 |
| Viscosity, cP, Mixed | 350 | 350 | 200 | 500 | 250 | 275 | 250 | 800 |
| Gel Time, minutes | 14 | 25 | 21 | 7 | >210 | 30 | 15 | 16 |
| Tensile Strength, psi | 10,200 | 9,300 | 10.400 | 6000 | 6500 | 2600 | 8600 | 8000 |
| Elongation at Break, % | 2.1 | 2.5 | 2.4 | 2 | 2.5 | 77 | 2 | 1.5 |
| Compressive Yield Strength, psi | 16,500 | 15,600 | 16,000 | 16,000 | 15,900 | 15,800 | 16,500 | |
| Compressive Modulus, psi | 569,000 | 405,000 | 537,000 | 500,000 | 310,000 | 260,000 | 340,000 | |
| Flexural Strength, psi | 12,000 | 10,600 | 12000 | 11,000 | 8,500 | 9,500 | 11,600 | |
| Flexural Modulus, psi | 550,000 | 320,000 | 490,000 | 450,000 | 250,000 | 300,000 | 550,000 | |
| Heat Deflection Temp, Degrees F | 14 | 140 | 140 | 110 | 108 | NA | 135 | 165 |
| Wet Slant Shear Strength, psi | >4,500 | >4,500 | >4,500 | >4,500 | >4,500 | >1,500 | >4,500 | >4,500 |
Professional products and training programs for concrete repair, concrete bonding, concrete restoration, concrete coatings and concrete protection including epoxy injection and metering pumps for structural concrete crack repair and control joint fillers in civil engineering, government, commercial, industrial and mro applications. Our epoxy adhesives and coatings are 0 VOC and offer LEED credits including IEQ 4.1, meet ASTM C 881 Types I, II, III, IV, V, VI and VII and fully comply with the Buy America Act for U.S. transportation projects using federal funding.